5 Common Machine Operation Mistakes and How to Avoid Them
Operating machines requires attention, knowledge, and well-defined procedures.
Some simple mistakes can reduce productivity and even cause accidents.
Here are the most common ones and how to avoid them:
1. Lack of preventive maintenance
Ignoring inspections increases the risk of failures, reduces equipment lifespan, and generates losses.
How to avoid it: Keep a maintenance schedule and record all inspections.
EFFISA equipment features an intelligent management system capable of controlling and automatically scheduling maintenance through the SUPERVISORY system, ensuring greater safety and accuracy.
2. Incorrect machine settings
Improperly configured parameters affect finishing quality, reduce efficiency, and may damage the equipment.
How to avoid it: Provide manuals, standard operating procedures, and offer ongoing training.
EFFISA has the largest and most experienced technical team in the segment, ready to support your operators and ensure the equipment is used correctly.
3. Lack of cleaning
The buildup of dust and residues reduces machine performance and increases the risk of mechanical issues and accidents.
How to avoid it: Implement daily cleaning and organization routines.
Our manuals include simple and practical guidelines that can be applied in the day-to-day production process.
4. Not using PPE
The lack of personal protective equipment is one of the main causes of accidents in machine operation.
How to avoid it: Provide high-quality PPE, train the team to use it correctly, and enforce daily use.
5. Lack of training
Operators without continuous updates tend to make mistakes that could easily be avoided.
How to avoid it: Invest in recurring training and keep records of all refresher sessions.
EFFISA offers complete training programs, delivered by specialized technicians, with certificates issued at the end of the course.



